The Ultimate Guide to BJJ Gi Manufacturing and Customization

May 14, 2026 1 min read 21 views

Understanding BJJ Gi Manufacturing

The BJJ gi is a precision-engineered training tool. Understanding how gis are manufactured helps you make better purchasing decisions.

Fabric Weaves Explained

Pearl Weave

The most popular weave, offering an excellent balance of durability, weight, and comfort. Typically 350-550 GSM.

Gold Weave

A hybrid between single and double weave, providing durability at a lighter weight.

Single Weave

The lightest and most affordable option, ideal for beginners and hot weather.

Ripstop

Used for gi pants, prevents tears from spreading. Lightweight, durable, and quick-drying.

Customization Options

  • Embroidery - Premium look for logos
  • Sublimation patches - Full-color custom patches
  • Woven labels - Inside neck labels and size tags
  • Custom colors - Beyond standard white, blue, and black
  • Reinforced areas - Extra stitching at stress points

Quality Indicators

Check for: consistent stitching, proper seam alignment, fabric weight consistency, color fastness, and reinforcement at high-stress points.

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